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What is Mandrel Bending? Benefits and Uses Mandrel bending is a specialised tube bending process for creating smooth, accurate tube bends without compromising strength or quality. Used widely in industries like automotive, aerospace and furniture design, this technique ensures that tubes are shaped to exact specifications while maintaining their structural integrity. EMAIL: Call: 01 What is Mandrel Tube Bending? When a tube is bent, the metal on the outer side stretches and thins because it travels a greater distance during the bend, while the inner side compresses and thickens as it moves a shorter distance. This can lead to issues…

What are jigs and Fixtures? Jigs and fixtures are types of tooling used to guide tools and hold workpieces during manufacturing processes. A variety of manufacturing processes, such as drilling and welding services regularly benefit from this tooling Both standard and custom-made jigs and fixtures are available to do this. Well-made jigs and fixtures promote consistent quality of work, cost-effectiveness and increased productivity, so ensuring your jigs and fixtures are created to specification and high standards is essential. EMAIL: Call: 01 What are Jigs and Fixtures? Jigs and fixtures are tools that play two distinct roles in the manufacturing process.…

How Much Does Welding Cost? Welding is a fundamental process that plays a crucial role across various industries in the UK, including construction, manufacturing, automotive and aerospace sectors. As businesses and project managers plan budgets for large-scale projects or mass production, understanding the cost of a quality welding contractor is essential. This guide aims to provide a detailed breakdown of the factors influencing welding costs, average rates and additional considerations. EMAIL: Call: 01 Overview of Welding and its Applications Welding is a fabrication technique used to join materials, typically metals or thermoplastics, by causing them to fuse together. It is…

Laser Cutting vs Metal Punching Which is better for metal work? Choosing the right cutting method is essential in metal fabrication for achieving the best results. Laser cutting and metal punching are two popular techniques, each with its own strengths. This article explores the details of both methods, comparing their uses, benefits, and limitations. By understanding these processes, you can decide which is best suited for your project, whether you need precise, intricate designs or efficient high-volume production. This guide aims to provide clear insights to help you make an informed choice for your metalworking needs. EMAIL: Call: 01 What…

Exploring Metal Tubular Furniture Metal tubular furniture has long been an emblem of modern design, known for its sleek lines and functional elegance. Combining both form and function, this type of furniture continues to feature widely across both residential and commercial spaces. EMAIL: Call: What is Metal Tubular Furniture? Metal tubular furniture refers to pieces of furniture with a structure made predominantly from hollow metal tubes; this includes chairs, tables, desks, bookcases and more. Initially used for its ease of production and impressive strength-to-weight ratio, tubular furniture has since been enormously popular due to its association with avant garde design…

What is Design for Manufacturing? Design for Manufacturing (DFM) is the task of transforming an original product design or concept into one suitable for production or assembly. By incorporating design-for-manufacturing services early in the product development cycle, companies can significantly reduce the time and resources required for manufacturing, while retaining as much of the original design as possible. EMAIL: Call: 01           Principles and Advantages of Design for Manufacturing (DFM) Several key principles underpin the successful implementation of DFM: Simplicity in design Keeping product designs simple by minimising the number of parts and features has several…

What is a Cobot? Cobots, short for collaborative robots, are a type of robot designed to interact and work alongside humans in a shared workspace. Cobots are equipped with various safety features that allow them to operate in close proximity to humans without posing significant risks. These advanced robots represent a shift in industrial automation, where robots are not isolated from human workers but rather work alongside them to enhance productivity and efficiency. EMAIL: Call: 01 What are Cobots and How Do They Work? Cobots are robots specifically designed to work in direct cooperation with humans. They are equipped with…

What is Deburring? Deburring is an essential finishing process in manufacturing that involves removing small imperfections, known as burrs, from metal parts. These burrs usually form during machining operations, such as cutting or grinding and can compromise the functionality and safety of the components. A professional deburring service improves the quality, reliability and appearance of the parts while eliminating sharp edges that could lead to premature failure through stress concentrations. It is particularly vital in industries like aerospace and automotive, where precision and safety are paramount. A variety of techniques, from manual hand deburring to automated machine systems, are employed…

Understanding Electrophoretic Coating Electrophoretic coating is an essential industrial process that bonds paint to metal surfaces using an electric current. Employed in numerous industries, including automotive and aerospace, electrophoretic coating provides intricate parts with an even coating that protects against corrosion. EMAIL: Call: What is Electrophoretic Coating? Electrophoretic coating, often known as EP-coating, e-coating or e-painting, is a method that uses electrical current to deposit a paint or coating onto a metal object. This process is widely used due to its efficiency, uniformity and exceptional corrosion resistance. Electrophoretic coating involves submerging the metal part into a water-based solution containing paint…

Introduction to Tube Bending  Tube bending is a fundamental process in tube manipulation and for the fabrication of related structures and products. We explore the principles, methods and applications of tube bending, highlighting its importance and versatility in modern manufacturing processes. EMAIL: Call: What is Tube Bending? Tube bending is the process of shaping rigid metal tubes into various curves and angles to meet specific design requirements. There are varied methods of tube bending services, with many capable of being aided by computer numerical controlled (CNC) machinery to enhance repeatability and efficiency. This manufacturing method is crucial in industries such…