Defence Sector Tube Bending & Welding arrow red

RCT provides precision tube bending and welding services for defence manufacturers. Our experienced team produces high-quality, steel components that meet the stringent demands of military applications from structural tubing to complex welded assemblies.

With ISO 9001 accreditation, RCT operates to verified quality standards and robust manufacturing controls, ensuring every component meets defence-grade reliability and consistency.

Core Capabilities:

  • Defence-standard mild steel fabrication
  • CNC mandrel tube bending up to 63mm diameter
  • MIG/MAG welding (manual and automated)
  • Complete traceability and quality control

 

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Defence sector

Defence Industry Expertise & Applications

RCT has a proven record of supplying precision-engineered components for defence applications, including structural tubing and welded frames for military vehicle seating systems. Our engineering teams understand the critical need for durability, repeatability and accurate documentation in every production process.

We collaborate with defence manufacturers to develop solutions that perform reliably under demanding operational conditions. Each project benefits from close attention to tolerance control, material integrity and assembly.

Defence sector

Tube Bending
for Defence

Precision Mandrel & Twin Head Bending

Our tube bending department combines advanced CNC technology with skilled operators to produce repeatable, high-quality components:

  • CNC Mandrel Tube Bending: Available for mild steel tubes up to 63mm in diameter. The mandrel setup supports the tube throughout the bend radius, decreasing the chance of spring-back or deformation after release.
  • Twin Head Tube Bending: For tubular parts up to 32mm diameter, ideal for symmetrical components and high-volume runs.

Our three-axis bending capabilities enable the production of complex forms, ensuring versatility in manufacturing a wide range of products. These capabilities allow RCT to deliver accurate, complex tube geometries with consistent results. Whether producing prototypes or high-volume runs, each bend is achieved with precise dimensional control and attention to surface finish.

Defence sector

Defence Welding Capabilities

Manual & Automated MIG/MAG Welding

Our dedicated welding facilities are equipped to handle a wide range of steel components with high repeatability and structural integrity:

  • MIG/MAG Welding: 12-bay manual welding department supported by automated welding systems for efficiency and consistency.
  • In-House Jig & Fixture Manufacture: Ensures tight control over assembly accuracy and production repeatability.

We’re equipped with a 12-bay welding department and a highly experienced team, supported by CoWelders for flexible capacity and fast turnaround. Our welders work closely with clients to meet specific requirements while maintaining strict quality standards. All operations follow defined management controls, and RCT also offers design-for-assembly support to optimise joint design and material efficiency.

Defence sector

Quality to Defence Standards

All production processes are governed by a certified quality management system, validated through ISO 9001 accreditation. These frameworks ensure our welding, fabrication and inspection procedures meet industry-recognised standards for traceability and process control.

Every component is manufactured under controlled conditions with detailed documentation, ensuring consistent quality from prototype through to production volume.

Defence sector

Materials & Technical Capability

RCT specialises in mild steel tube fabrication, offering full end-to-end manufacturing support, from bending and welding to finishing and assembly.

Capabilities:

  • CNC Mandrel Tube Bending: up to 63mm diameter
  • Twin Head Bending: up to 32mm diameter
  • Vibratory Trough De-burring (up to 2m components)
  • High-Capacity CNC Sawing
  • Traditional Machining: drilling, milling, pressing, punching and turning

Our integrated finishing services, including metal preparation and surface treatments, ensure each product meets the performance and appearance standards required in defence environments.

Defence sector

Reliable Engineering for the Defence Sector

RCT is trusted by manufacturers across the UK to deliver precise, repeatable components for critical defence projects. Our commitment to technical excellence, process control and responsive customer service ensures consistent performance and reliability in every order.

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